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Wire size calculator

This is voltage-drop sizing, not an ampacity check. Enter one-way run length; the model includes two conductors for DC or single-phase and balanced three-phase geometry.

Calculator

Linear resistivity correction is used from -20 to 200 C; insulation limits require separate checks.

Required cross-sectional area
0.0000112
Required area (mm²)
11.20000000
Equivalent bare-wire diameter
0.00377628
Allowed voltage drop
0.3
Resistivity at operating temperature (ohm m)
0.00000002
Temperature coefficient (1/K)
0.00393000
AWG with at least the required area
AWG 6; voltage-drop criterion only
Selected AWG area (mm²)
13.30176789
Small or large results in scientific notation
QuantityValue in base SI units
Resistivity at operating temperature (ohm m)1.68000000e-8

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How this calculator works

For a resistive two-wire circuit, loop resistance is twice the one-way conductor resistance. A balanced three-phase resistive load uses the square root of three multiplier with line-to-line voltage. Solving the drop relation for area gives the minimum from this criterion alone. Resistivity is corrected linearly from 20 C using representative metal coefficients. The AWG comparison rounds upward in area. Ampacity, insulation, fault protection, grouping, installation rules and reactive voltage drop are separate requirements.

Formula

DeltaV = k rho(T) l I/A; A = k rho(T) l I/DeltaV; k = 2 for two wires or sqrt(3) for three phase; rho(T) = rho20[1+alpha(T-20 C)].

Worked example

At 20 C, copper rho = 1.68 × 10^-8 ohm m. A 10 A two-wire circuit over 10 m one-way with a 0.3 V drop limit needs 11.2 mm² by voltage drop. The inverse current calculation gives 10 A for that area.

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Frequently asked questions

Is the calculated current an ampacity rating?

No. It is only the current meeting the entered voltage-drop limit; thermal and code limits can be lower.

Is length one-way or round trip?

Enter one-way distance. The two-wire multiplier already includes the return path.

Can I use this for a low-power-factor motor?

The simple resistive voltage-drop relation omits cable reactance and load phase angle. Use a full AC cable model when those effects matter.

Sources

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