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Road base calculator

Estimate loose base material for a finished layer. Enter the supplier loose bulk density and the fraction of loose volume expected to disappear during compaction.

Calculator

Use bulk density for aggregate, including its voids. Replace the cited example with your supplier value.

Covered area
20
Installed depth
0.1
Net installed volume
2
Order volume
2.75
Order mass
5,500
US short tons (2000 lb)
6.063
Order volume (cubic yards)
3.597
Estimated material cost
$275.00
Material takeoff
ItemQuantityUnit
Net volume2.000m3
Order volume2.750m3
Density2,000.000kg/m3
Order mass5,500.000kg

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How this calculator works

Order volume equals finished volume divided by one minus the loose-volume reduction, with a separate waste allowance. The 2000 kg/m3 example follows the cited Type 1 supplier density. Do not apply a compaction adjustment if your entered density already converts finished volume directly to required mass.

Formula

Vorder = Vfinished x (1 + waste) / (1 - compression); mass = Vorder x loose bulk density; cost = mass / 1000 x price per tonne, or Vorder x price per m3, plus fixed charges.

Worked example

For 4 m3 finished base and 20% loss of loose volume, 5 m3 loose material is needed before waste. At 2000 kg/m3 that is 10 tonnes.

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Frequently asked questions

What does 20% compression mean here?

It means 1 m3 loose material becomes 0.8 m3 finished material. Therefore 1 m3 finished requires 1.25 m3 loose, not 1.20 m3.

Is compression the same as a Proctor percentage?

No. A field density target such as 95% Proctor is not a volume-shrinkage fraction. Obtain a separate supplier or site estimate for volume change.

How do I avoid counting compaction twice?

Use loose bulk density with the volume-reduction field, or set reduction to zero when the supplied mass-per-finished-volume rate already accounts for compaction.

Sources

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