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Linear actuator force calculator

Add gravity, sliding resistance and acceleration force for an actuator aligned with the direction of travel.

Calculator

Peak driving thrust
19.6133
Moving mass
10
Friction coefficient
0.200000
Move time
2
Travel distance
1
Peak travel speed
0.5
Driving acceleration
0

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How this calculator works

Thrust must overcome the uphill component of weight, friction on the supporting surface and inertia. Constant-speed mode includes no acceleration term. A symmetric triangular speed profile spends half the move accelerating and half decelerating; a one-way constant-acceleration profile starts from rest and ends at peak speed. Use the friction coefficient appropriate to the limiting phase: static breakaway and running friction can differ. The actuator is assumed parallel to travel, with no linkage or screw efficiency included.

Formula

F = m[a + g sin(theta) + mu g cos(theta)]. Constant speed: v=s/t, a=0. Triangular: a=4s/t², v_peak=2s/t. Acceleration from rest: a=2s/t².

Worked example

A 10 kg load moving horizontally at constant speed with friction coefficient 0.2 and g=10 m/s² needs 20 N. Moving 1 m in 2 s with a triangular profile on a frictionless 30 degree incline needs 60 N peak driving thrust.

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Frequently asked questions

Does stroke divided by time give peak speed?

Only at constant speed. The two accelerating profiles here reach twice the average travel speed.

Can I model an actuator pushing at an angle?

Not directly. Resolve the actuator force along the travel direction and account for any added normal force.

What mass should I include?

Include every translating mass driven by the actuator, including fixtures and moving carriage parts.

Sources

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