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Material removal rate calculator

Calculate nominal removed volume per minute from the engaged cross-section and the relevant travel or cutting speed.

Calculator

Removal rate (cm^3/min)
10.0000
Removal rate (mm^3/min)
10,000.0000
Removal rate (in^3/min)
0.6102
First cut dimension
0.002
Second cut dimension
0.005
Travel or surface speed (m/min)
1.0000

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How this calculator works

Milling and grinding use depth times width times feed velocity. Turning and grooving use cut depth or groove width times feed per revolution times surface cutting speed. Drilling uses the full drill area times axial feed velocity. Turning is the usual thin-cut approximation; chip volume and interruptions are not included.

Formula

Milling/grinding Q = depth x width x feed velocity; turning/grooving Q = depth or groove width x feed per revolution x cutting speed; drilling Q = pi D^2 v_axial/4. All lengths in metres give Q in m^3/min.

Worked example

Milling 2 mm deep and 5 mm wide at 1 m/min removes 10 cm^3/min. A 10 mm drill at 0.1 m/min axial feed removes 7.85398 cm^3/min.

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Frequently asked questions

Is drilling speed the surface speed?

No. Enter axial feed velocity. Multiply feed per revolution by rpm to obtain it.

Does this predict cycle time?

Divide removed volume by removal rate for cutting time only. Add approach, retract, indexing and tool changes separately.

Why can I not solve a second drilling dimension?

A full circular hole is defined by diameter and axial feed; there is no independent width dimension.

Sources

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